BT Multifax 2020 manuály

Bt Multifax 2020 Servisní příručka (412 strany)

Značka: Bt | Kategorie: Motor | Velikost: 19.35 MB |

Angličtina

Tabulka s obsahem

OCTOBER 1999

1

Foreword

3

Section Contents

4

1.1 INTRODUCTION

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1.2 OWNERS/OPERATORS MANUAL

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1.3 SAFETY INFORMATION

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1.4 ACCIDENT PREVENTION TAGS

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1.5 SAFETY INSTRUCTIONS

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1.6 SAFETY DECALS

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1-888-872-5123

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Safety Decal List –

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Section 1

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Model 3606

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Origin 10/99

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Section 2

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Section 2

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2.1 REPLACEMENT PARTS AND

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WARRANTY INFORMATION

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2.2 SERIAL NUMBER LOCATIONS

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2.3 TORQUE VALUES

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°F), multiply degrees

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2.4.1 Vehicle Dimensions

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(Fig. 2-1)

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2.4.3 Weights

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4000 x 24

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2.5 FLUIDS, LUBRICANTS AND

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CAPACITIES

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2.5.4 Hydraulic System

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2.5.5 Engine

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2.5.6 Transmission

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2.5.7 Drive Shaft Splines

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2.5.8 General Anti-corrosion

28

2.5.9 Electrical

28

2.5.10 Paint

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2.6 CLEANING

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2.7 REPLACEMENT

30

2.8 HOSES AND TUBES

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2.9 BEARINGS

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2.10 PRESSURE TESTING AND

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ADJUSTMENT

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2.12 MAINTENANCE INSTRUCTIONS

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2.12.3 Air Cleaner

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2.12.5 Engine Cooling System

38

2.12.6 Engine Oil and Filter

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2.12.7 Engine Fuel System

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2.12.8 Engine Fan Belt

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2.12.11 Axle Oil

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2.12.12 Wheel End Oil

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2.12.13 Transfer Case Oil

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2.12.14 Wheels and Tires

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2.12.15 BATTERY

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2.12.17 Boom Chains

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VIEW IN DIRECTION OF ARROW B

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VIEW IN DIRECTION OF ARROW A

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2.13 EMERGENCY OPERATIONS

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4.1 SERIAL NUMBER DECAL

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4.2 CAB REPLACEMENT

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4.2.2 Cab Installation

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4.2.4 Controls

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4.2.6 Joystick Replacement

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Section 4

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Cab, Covers and Mirrors

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4.2.9 Mirror Replacement

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4.3 CAB COVERS AND GUARDS

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Hood and Covers Parts Legend

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Section 5

111

Axles, Wheels and Tires

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Introduction

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General Overview

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5.1 GENERAL INFORMATION

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5.2 AXLE ASSEMBLIES

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5.2.1 Axle Replacement

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5.3 WHEELS AND TIRES

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Model 3606 • Origin 10/99

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Section 6

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6.1 GENERAL INSTRUCTIONS

128

6.2 SPECIFICATIONS

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6.3 TRANSFER CASE

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6.3.3 Transfer Case Removal

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6.4 DRIVE SHAFTS

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6.4.3 Drive Shaft Removal

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6.4.4 Drive Shaft Disassembly

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6.4.6 Drive Shaft Assembly

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6.4.8 Slip Yokes

132

6.5 TROUBLESHOOTING

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Problem Cause Remedy

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Section 7

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7.3 TOWING A DISABLED VEHICLE

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7.4 TRANSMISSION MAINTENANCE

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7.5 TRANSMISSION REPLACEMENT

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Model 3606 • Origin 10/99

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7.5.2 Transmission Inspection

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Transmission

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Replacement

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Section 8A

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Engine: Perkins 1004 Series

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8A.1 SAFETY INFORMATION

150

Perkins Engine

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8A.5.1 Radiator Pressure Cap

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8A.5.2 Thermostat Replacement

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8A.6 PERKINS ENGINE

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ELECTRICAL SYSTEM

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8A.7.1 Diesel Fuel

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8A.7.2 Fuel Tank

158

8A.7.4 Fuel Lift Pump Testing

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8A.7.5 Fuel Filter

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8A.7.7 Fuel Injectors

160

8A.9.1 Engine Removal

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8A.9.3 Engine Installation

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8A.10 PERKINS ENGINE STORAGE

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8A.11 TROUBLESHOOTING

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Section 8B

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Engine: Cummins 4BT3.9

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8B.1 SAFETY INFORMATION

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Cummins Engine

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1137-X0865

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8B.5.1 Radiator Pressure Cap

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8B.5.2 Thermostat Replacement

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8B.7.1 Diesel Fuel

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8B.7.2 Fuel Tank

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8B.8 CUMMINS ENGINE EXHAUST

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8B.9.1 Engine Removal

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8B.9.3 Engine Installation

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8B.10 CUMMINS ENGINE STORAGE

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8B.11 TROUBLESHOOTING

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Section 9

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Hydraulic System

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3606 HYDRAULIC TESTING

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9.4 HYDRAULIC FLUID

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9.6 HYDRAULIC RESERVOIR

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9.7 HYDRAULIC SYSTEM PUMP

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9.7.3 Pump Replacement

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Legend for Pump

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9.8 HYDRAULIC CIRCUITS

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9.8.1 Brake Circuit

214

Legend for Brake Circuit

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9.8.4 Frame Tilt Circuit

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Frame Tilt/Stabilizer Legend

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Free Pivot Mode

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Final Positioning Mode

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Locked Mode

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9.8.6 Steering Circuit

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Steering Circuit Legend

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Joystick Circuit Legend

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Valve Plate Assembly Legend

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(with auxiliary hydraulics)

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Auxiliary Hydraulics Legend

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Unloader Valve Legend

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9.9.2 Main Control Valve

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Sections for Reference Only

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Main Control Valve Legend

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Attachment Tilt and

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Frame Tilt Sections for

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Reference Only

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9.9.4 Joystick Valve

275

9.9.5 Pilot Select Manifold

276

9.9.8 Shuttle Valve

278

9.9.9 Service Brake Valve

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9.10 CYLINDERS

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9.10.2 Slave Cylinders

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Slave Cylinder Legend

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Hoist/Lower Cylinder Legend

291

See “ Swing

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Carriage Cylinder”

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Side Tilt Carriage Legend

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See “ Side Tilt

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9.10.8 Steer Cylinders

310

9.11 TROUBLESHOOTING

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Section 10

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Electrical System

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Legend for Engine Harness

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10.2 SPECIFICATIONS

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10.4 WIRING HARNESSES

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10.4.4 Engine Harness

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CLOSED CAB

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10.5 FUSES AND RELAYS

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Vehicles Stamped with

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S/N 8249 and Before

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Starter Circuit Checks

357

10.6.3 Starter Relay

358

10.7 CHARGING CIRCUIT

360

10.7.1 Alternator

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10.7.2 Battery

364

10.8.1 Warning Devices

367

10.8.4 Thermo-Start Plug

374

10.8.5 Fuel Run Solenoid

375

10.8.8 Parking Brake Switch

378

10.8.9 Service Brake Switch

379

(Travel Select Lever)

380

10.8.13 Joystick

384

10.8.16 Stabil-TRAK System

388

10.8.17 Steering

391

10.8.18 Steer Select Valve

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10.8.21 Engine Coolant

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High Temperature Sender

397

10.8.24 Hourmeter

401

10.9 ELECTRICAL SYSTEM

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TROUBLESHOOTING

402

Problem Possible Cause Remedy

402

JLG Worldwide Locations

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